Full Product Introduction

1. Product Overview

The YC-ATL series automatic leak tester is a high-precision seal integrity testing equipment developed with international advanced detection technology, specifically designed to identify micro-leaks in various packaging containers. This series features a modular design concept, offering flexible configurations from single station to 10 stations, meeting the testing requirements of production enterprises of different scales.

The equipment core utilizes the latest American detection system and Siemens industrial-grade control system. Each station is equipped with dual independent leak testing channels, enabling double verification detection and ensuring absolutely reliable results. The entire machine design complies with strict GMP regulations for food, pharmaceutical, and other industries, featuring professional oil mist maintenance devices to guarantee long-term stable operation.

2. Core Technical Features

2.1 Latest American Detection System + Dual Independent Testing

• Uses American original imported detection core, technologically advanced, stable performance
• Each station independently configured with dual testing systems: main detection channel + verification detection channel
• Dual detection mechanism with cross-verification, missed detection rate <0.001%
• Detection precision reaches 0.05mm, capable of identifying extremely small leak defects
• Real-time data comparison analysis, automatically eliminates false positives, result reliability 99.99%

2.2 Siemens Industrial-Grade Control System

• Main control system uses Siemens S7-1200/1500 series PLC
• High control precision, fast response speed, strong anti-interference capability
• Latest detection board with 1000Hz sampling frequency, precise data acquisition
• Fault self-diagnosis function, real-time monitoring of equipment status
• Supports remote monitoring and program upgrades

2.3 Imported Original Solenoid Valve Group

• Critical pneumatic components use original German FESTO or Japanese SMC solenoid valves
• Response time <10ms, precise and reliable operation
• Service life exceeding 10 million cycles, ensuring long-term stable operation
• Corrosion-resistant design, adaptable to various working environments

2.4 Professional Oil Mist Maintenance System

• Dual oil mist maintenance system: pre-filtration + precision oil mist lubrication
• Effectively removes impurities, moisture, and oil from compressed air
• Provides constant lubrication, protects solenoid valves and cylinders
• Complies with food and pharmaceutical industry pollution-free requirements
• Extends equipment service life by over 30%, reduces maintenance costs

2.5 Intelligent Human-Machine Interface

• 10.4-inch high-definition color touch screen
• Full Chinese graphical operation interface, intuitive and easy to understand
• Real-time display of testing data, statistical charts, and equipment status
• Clear fault alarm information, guides quick troubleshooting
• Supports multi-level password management, ensures parameter security

2.6 Parameter Storage & Data Management

• Control system can store 6 sets of product testing parameters
• One-touch switching between different product testing programs, changeover time <3 minutes
• Automatically records total tested quantity, qualified quantity, leak quantity
• Data exportable to Excel format for quality analysis
• Historical data query function, supports search by time, batch

2.7 Precise Height Adjustment System

• Lifting frame uses dual high-frequency sliding polished rod guiding structure
• Adjustment height range: 610mm - 1300mm
• Adjustment precision: ±0.1mm, high repeat positioning accuracy
• Quick handwheel adjustment, single operator completes height setting in minutes
• Patented locking mechanism ensures absolute stability after adjustment

2.8 Flexible Operation Modes

• Independent operation mode: Can be used as standalone testing unit
• Online connection mode: Can be seamlessly integrated into production line automation system
• Supports linkage control, coordinates with filling machines, capping machines, labeling machines
• Customizable special functions according to customer production needs

3. Technical Specifications

3.1 Basic Parameters

3.2 Speed & Capacity Correspondence